Village Kaddon, Tehsil Payal, Doraha, Ludhiana – 141421, India
RAW MATERIAL STORAGE AREA
All raw materials are procured from authorized suppliers in accordance with required quality standards. Each delivery is accompanied by quality test reports for every lot.
The raw materials received at our factory are properly segregated and clearly distinguished between wire rods and steel bars, with lot numbers assigned and tagged for each order. Materials of different grades are stored in separate sections using color coding and quality markings to ensure proper identification and traceability.
COLD FORGING SECTION
In this section, we have the capacity to manufacture bolts ranging from M6 to M20 through cold forging technology.
To meet diverse customer requirements, we produce bolts with different head types using advanced bolt forming machines and header machines.
For this process, we are equipped with four bolt formers and six headers operating at various speeds, depending on the bolt diameter and length.
We manufacture Hex Bolts, Carriage Bolts, Flange Bolts, T Bolts, and other specialized fasteners as per customer drawings and specifications.
Our monthly production capacity in this section is 100 MT.
HOT FORGING SECTION
In this section, we have the capacity to manufacture bolts ranging from M22 to M56 through hot forging. Our facility is equipped with two hot forging machines with induction power capacities of 60 kW and 80 kW, enabling us to produce various types of bolts.
We can manufacture bolts up to 900 mm in length, including both full-thread and half-thread bolts. We also develop customized and specialized bolts as per customer drawings and specifications.
Our plant is equipped with multiple lathe machines to perform cutting and facing operations before forging. After forging, bolts are trimmed on press machines to achieve the required head size as per drawings.
Our monthly production capacity in this section is 80 metric tons.
THREADING SECTION
For cold forged bolts, we have various threading machines to accommodate different size requirements. These machines can feed bolts automatically as well as manually.
Our plant is capable of performing threading on both full-thread and half-thread bolts. The threading length can be up to 105 mm.
For hot forged bolts, we have several thread rolling machines with capacities up to 2 inches to perform threading on large-size bolts. These machines are capable of producing both full-thread and half-thread bolts with high precision and consistency.
PRESS SECTION
We have more than 25 hydraulic and power press machines in our facility. The maximum capacity of our press machines is 200 metric tons.
These machines are capable of manufacturing steel washers and U-bolts in various sizes. We can produce washers up to 100 mm in diameter and up to 10 mm in thickness for a wide range of applications.
We also manufacture U-bolts in-house as per customer size requirements. Additionally, stainless steel washers and U-bolts can be produced at our facility.
HEAT TREATMENT PROCESS
We perform heat treatment for bolts and nuts according to their respective steel grades and technical requirements. After threading, the bolts are sent to the heat treatment section to achieve the required mechanical properties as per grade specifications.
For Grade 8.8 bolts, we maintain a hardness range of HRC 24–32. For Grade 10.9 bolts, the hardness range is maintained between HRC 34–38.
In certain cases, re-threading is carried out after heat treatment to achieve precise thread tolerances. Our facility is capable of performing heat treatment for components up to 300 mm in length.
QUALITY CHECKS
Quality control is strictly maintained at every stage of hex bolt production. Starting from raw material inspection through to final inspection, we ensure consistent quality at each step.
After the heat treatment process, we test the mechanical properties and hardness of every lot of hex bolts. Using a Universal Testing Machine (UTM), we check tensile strength, yield strength, elongation, and reduction of area. Hardness is regularly verified for each lot using a Rockwell hardness tester.
All chemical, mechanical, and dimensional requirements, including tolerances, are maintained in accordance with the specified steel grades and applicable standards.
FINISHING PLANT
For fastener items, we have in-house facilities for Zinc Plating and Hot-Dip Galvanization. Both plants are well equipped with advanced machinery to ensure superior surface finishing and corrosion resistance.
We provide high-quality finishing for all types of bolts, nuts, and washers to meet industry standards and customer requirements.
PACKING & DISPATCH
All items are packed as per customer requirements and labeling specifications. Boxes are prepared according to standard packing instructions and are suitable for easy loading onto Euro pallets.
We also have an in-house container stuffing facility to ensure proper handling and final inspection before dispatch of goods.
